DESIGN AND FABRICATION OF WHEEL AND BRAKE SYSTEM OF A TIPPING TRUCK

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ABSTRACT

The purpose of this research work is to design, fabricate and install a hydraulic brake system on a wheel system of an agricultural tipping truck. For an efficient functioning of the brake system some measures have to be strictly considered; the weight of the vehicle and the external load.

The engineering materials used in the fabrication of the wheels system include metals, ceramics and polymerics.

Despite the efficiency of the brake there must be routine checks and maintenance to ensure safety.

TABLE OF CONTENT

1.TITLE PAGE

2.CERTIFICATION

3.DEDICATION

4.ACKNOWLEDGEMENT

5.ABSTRACT

1.1CHAPTER ONE

BACKGROUND OF STUDY

1.2AIMS AND OBJECTIVE

1.3SCOPE OF THE PROJECT

1.4LIMITATION

CHAPTER TWO

2.0LITERATURE REVIEW

2.1DEFINITION

2.2ORIGIN

2.3TYPES OF BRAKING SYSTEM

2.3.1HYDRAULIC BRAKES

2.3.2FRICTIONAL BRAKES

2.3.3PUMPING BRAKE

2.3.4ELECTROMAGNETIC BRAKES

2.3.5SERVO BRAKES

2.3.6PARKING AND EMERGENCY BRAKING SYSTEM

2.3FUNCTIONS OF WHEEL AND BRAKING SYSTEM

2.4THE COMPONENTS OF HYDRAULIC BRAKE

2.4.1BRAKE FLUID

2.4.2MASTER CYLINDER

2.4.3BRAKE PEDAL

2.4.4VACUUM BOOSTER

2.4.4BRAKING LINE

2.4.6BRAKE DRUM

2.4.5A BRAKE DISK

2.4.6BRAKE CALIPER

CHAPTER THREE

3.1METHODOLOGY

CHAPTER FOUR

4.1MATERIAL AND METHODS

4.2TYPES OF MATERIAL

4.2.1METALLIC MATERIAL

4.2.2THE POLYMERIC MATERIAL

4.2.3THE CERAMIC MATERIAL

4.3MAINTENANCE ON BRAKE SYSTEM AND WHEEL OF THE TIPPING TRUCK

4.3.1PROBLEM EXCESSIVE PEDAL TRAVEL

4.3.2BRAKE ROUGHNESS OR CHATTER

4.3.3EXCESSIVE PEDAL EFFORT

4.3.4 PULL, UNEVEN OR CRABBING BRAKE

4.3.5BRAKE RATTLE

4.3.6HEAVY BRAKE DRAG

4.3.7CALIPER BRAKE FLUID LEAK

4.3.8NO BRAKING EFFECT WHEN IS DEPRESSED

4.3.9REAR BRAKING LOCKING ON APPLICATION

4.4TROUBLESHOOTING WITH THE BRAKE PEDAL

4.5SERVICE PRECAUTION

4.5.1SHOE AND LINING WEAR

4.6GENERAL PRECAUTION

4.7TO CLOCK THE BASE BRAKE SYSTEM OF THE WHEEL

4.7.1THE ANALYSIS COST

CHAPTER FIVE

CONCLUSION

REFERENCES

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DESIGN AND FABRICATION OF WHEEL AND BRAKE SYSTEM OF A TIPPING TRUCK

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